Call: 01724 847 207

Manufacturing Process

A process that is fully mastered to recover waste, service your requirements and personalise your products.
100% ResponsibleReduce, reuse, recycle
Sustainable solutionsKind to the environment
Natural fibre packagingPromotes the circular economy
BRCGS CertifiedSafe global food supply
ISO:9001Continual improvement

Exclusive Technology

From the collection of raw materials to customer delivery, each stage is fully mastered, with machinery that has been exclusively designed for OMNI-PAC GROUP and a culture of operational excellence motivated by performance and customer satisfaction.

Waste Recovery

To produce its eco-friendly packaging, OMNI-PAC GROUP sources recycled paper and cardboard as raw materials. We are committed to promoting sustainable practices and reducing waste by giving a second life to used paper products. In fact, the group recycles more than 100,000 tonnes of used paper each year, which not only reduces the amount of waste going to landfills but also conserves natural resources and energy that would have been used to produce new paper.

By using recycled materials, OMNI-PAC GROUP is able to contribute to a more sustainable future while also producing high-quality, reliable packaging for its customers.

Tool Making Process

The tool-making process stage in the production of moulded fibre packaging is critical to the overall quality and functionality of the final product. During this stage, the fibrous pulp is subjected to a suction and pressure process that enables it to adhere to a screen, forming a damp and moist fibre web that can be shaped into the desired form. This process requires precision and expertise to ensure the fibrous pulp is shaped correctly, without defects or deformities.

To ensure the quality and precision of this stage, OMNI-PAC GROUP has an internal design and production team responsible for creating the necessary tools and equipment for the shaping process. This team is highly skilled and experienced in designing and building custom tools that are tailored to the specific needs of each customer and product.

OMNI-PAC GROUP can ensure rapid turnaround times, high-quality products, and competitive pricing for its customers by keeping this process in-house.


OMNI-PAC GROUP can create custom moulds to meet the specific requirements of a product application. This means that we can design and produce moulds tailored to the unique shape and size needs of a customer's product.

With this level of customisation, we can ensure that the packaging is optimised for the product, providing maximum protection and efficiency during transport and storage.


Automating the packing lines at OMNI-PAC GROUP allows for increased efficiency and accuracy while reducing the risk of human error. Finished goods are weighed and itemised using barcodes, ensuring that each pallet is packed with the correct quantity of products and is properly labelled. This automation is closely monitored by experienced teams to ensure that everything runs smoothly and to address any issues that may arise.

By implementing this automated system, OMNI-PAC GROUP is able to stay competitive in the market and maintain a high level of quality and customer satisfaction.

Ask Us A Question
Passionate about customer service.
If you’ve got any questions about our processes, time scales, solutions or anything else, we would love to hear from you.

    Experts in environmentally friendly & recyclable moulded fibre products

    Delivering smarter, greener protective packaging at scale
    Contributing to a circular economy
    Reduce, reuse, recycle is our mantra and we are continuously looking for ways that we as a company can be more proactively green throughout our people, processes and the companies we work with.

    Businesses We Work With

    We work with diverse businesses across various industries to manufacture 100% biodegradable packaging solutions for their exact requirements

    A Truly

    From Europe to the rest of the world.

    Flixborough Industrial Estate
    DN15 8SD, UK
    +44 (0)1724 847 207


    Rue Pierre Clugnet
    56350 Allaire
    +33 (0)2 99 71 95 22


    An der Kaje 1
    26931 Elsfleth
    +49 (0) 4404 9874-0

    High-Quality Packaging

    Designed to your specification, we can produce customised, recyclable moulded fibre products for a range of industries. With over 50 years of expertise in our field, we work alongside you to bring your ideas to life and exceed your expectations.

    Fresh Produce
    The eco-friendly, multi-colour, on-brand alternative to plastic packaging for your fruit and veg.
    Moulded fibre pulp plant trays are a great alternative to plastic in the horticulture industry. Plastic trays are not recyclable and are normally disposed of with the rest of general waste. As a result, at the end of the product life cycle, they end up in landfill.
    Custom, disposable, medical-grade products.
    Tailor Made
    Completely custom and bespoke green protective packaging solution to stand out from the crowd.

    Let's Start

    Fill out the form below or give one of the team a call to begin your eco-friendly journey.
    Tell us about your packaging requirements

      Here To Help
      01724 847 207
      Our sales team is on hand to answer any questions you might have and develop the best product for you.
      100% ResponsibleReduce, reuse, recycle
      Sustainable solutionsKind to the environment
      Natural fibre packagingPromotes the circular economy
      BRCGS CertifiedSafe global food supply
      ISO:9001Continual improvement